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Sawdust in Cyberspace

DaBigLeap

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Love all things woodworking. My tools are much better than I am. My shop is my sanctuary and has been dubbed "The Black Hole" because it sucks me in and won't let me out.
Places I buy stuff

Names, numbers, favorite tools or projects!  Tell me who you are and what you like to do!!

  • April 20 2:34 AM
    I should say that I repair a lot of stuff too. I love wooden antiques.
  • April 20 2:32 AM
    I started carving with a pocket knife in boy scouts, 20 years ago. I loved wood shop in JR High where I made my first cabinet. In college it seemed to be a cheap way to make nice gifts for Christmas for the family. I built spice racks, foot stools, jewelry boxes, wood toys, toy boxes and I built myself a entertainment center. After college I did a ten foot bear with a chainsaw, bird houses, whirllygigs, kids size deck chairs, and panel doors. I do have an unusually large set of wood working  tools for a scientist. I just love the smell of saw dust and the feel of power tools. I had a lot of fun framing my basement and sheet rocking and painting even wiring. Now its pretty much done I can't help but wonder what to do next.
June 10

A milestone

I have finally reached a big milestone with the kitchen remodel...
 
cabinetcases
 
The cabinets are all in, the sink and dishwasher work and I (knock on wood) should be able to do the rest of the work on the kitchen without the assistance of contractors.  The next step is the countertop, then the undercabinet lighting, then the trim and then I start making doors. I never even thought I would get THIS far...
June 03

It's Only a Half Inch...

One of the hardest things for a first time kitchen remodeler to do is to conceptualize the finished product. This is different from dreaming about it.  What I'm talking about involves measuring down to the minutia and thinking about things that you never even knew would be issues, before they happen.  Compounding this problem is when you remodel an old house that has had remodels on top of it's remodels for the last 30 years.
 
The problem that I didn't even know would be a problem was this... My outside wall in the kitchen has a bow in it from the bottom to the top.  It was yet another one of those "why straighten it out when we can just stick something (the old cabinets) on over it?"...  See, when you are measuring an existing kitchen it is nearly impossible to measure the bottom, middle and top of everything to look for differences and sometimes even the trained contractor's eye can't even see it.  However, I put in my corner base cabinet which I know to be square and it was obvious.  The bottom of the cabinet, when shimmed level, makes good contact with the wall.  The top, however, is a half inch off.  Since all my measurements were taken at countertop level, all of my base cabinets shifted a half an inch over, but my uppers are within 1/16 of an inch of where I thought they would be.
 
...SO?
 
The net result of this is that if I set all of my base cabinets in, my stove doesn't line up in the center of the vent hood.  It's a half inch off...
 
And to me...?  It looks like sh!t...  I know that nobody short of a professional contractor would even notice.  But it drives me nuts.  And there is only one way to fix it...  I have to make one more cabinet, 3/4" narrower than the one I've got... dammit...
 
Could I just scoot the stove over 1/2" and not be so anal about it?  Yes.
 
Could I just beat on the wall until the corner cabinet scoots over?  Yes.
 
But it wouldn't be right and I would never be happy with it even though nobody could see it.
 
See... so far I am very happy with the way this kitchen is coming out and I know that making another cabinet is the right thing to do... dammit...
 
But, in the grand scheme of things, this is no big deal and I will be done with it tonight so life is good...  Moving on.
June 01

Holy CR@P! It's done...

Six hundred and fifty square feet of disgusting carpet and nasty old tile has finally been converted into 3/4" solid oak hardwood floor...

...and despite all my best efforts to screw it up, it came out within 1/4" of straight even though I had to span over 30 feet in width, go around a fireplace wall and deal with 35 years of other idiots remodeling screw ups.

...damn...

I discovered that this floor has been through a lot.  From my efforts to cover it with hardwood, through smelly, dog pissy carpet, to tile, linoleum and, at some point in the past, BRIGHT red, shag carpet.  I can't even imagine how nasty that must have looked.

But now... as of 7pm this evening, the only thing on this floor is wood.  I also managed to get some of the cabinets installed and even stuck on a piece of trim around a window, just for good measure.  I'm pooped...

The next time I get a wild hair that tells me it's a good idea to nail down over 650 feet of flooring 2 1/2" at a time...?  Hit me...  hard... but not in the head... that doesn't faze me... obviously...

I'm going to crawl off to bed now and nurse my aches and pains.  I'm too old for this...  People my age usually have one tool in their remodel toolbox...

...their checkbook...
May 27

Getting around a wall

I finally got all the way around the wall on Sunday.  It was a real pain in the ass but it looks really good.  I am now full on into the kitchen and possibly only a couple of days from being done with the flooring!!
 
Here is the way I finally settled on cutting around the odd shapes of the rock where it meets the flooring...
 
You will need:
 
  1. A scribing tool.  After trying to use a regular compass, I recommend getting one of these, or something very similar.  It's the best $100 you will ever spend... I really wish I had gotten one or made something like it.
  2. Heavy card stock, no bigger than 14"
  3. Scissors
  4. Marking pencil
  5. A scroll saw

For my wall, I knew that the fireplace wall was not only not straight but it was not square to the opposite wall (or anything else, for that matter) so my only choice was to start on the straight, square wall and work my way over to the fireplace.  This meant that my last row was essentially just nailed into the floor (I angled my nailer at different angles, hoping that this would help hold the flooring down tighter) and I had to knock the tongues off the next to last row with a chisel in order to get them squeezed in, but it seemed to work.  I don't see this last row getting a lot of traffic (it was about half a board wide, for the most part) so I am not too worried about it.  In any case, this was the best solution for me because of the shape of the room and the shape of the fireplace wall.  So here is what I did:

  1. Place a piece of your card stock paper (I said no more than 14" long because I found that anything more than that became unwieldy) even with the edge of the last row of flooring you have nailed in.  Tape it down lighly to hold it in place.
  2. Set the width of your scribing tool equal to the width of one of your pieces of flooring (2 for narrow width like mine, one should be enough for anything over 3 inches)
  3. Now here is the tricky part... Place the scribing tool at the height of your flooring (mine is 3/4").  Put the scribe point on the wall and the pencil on the paper and pull down the wall, keeping the scribe point in constant contact with the wall.  The key here is to KEEP YOUR WRIST STRAIGHT!!!  If you turn your wrist to try to help the scribe follow the wall, it will screw up the pattern!!  This takes practice and patience, but saves wood.
  4. Now cut the pattern out of the paper with the scissors. 
  5. Take your pattern and line it up with the wall to see how you did.  Shave it where necessary to get a snug fit.
  6. Once it's snug hold the paper pattern against the wall and mark the edge of your last piece of flooring on both ends.
  7. Mark a line between these two points and cut it out.  You should now have a paper  pattern that looks like the wood piece you want and fits the hole.
  8. Line up the flat part of the pattern with the edge of the flooring piece to be cut and then trace the pattern on the opposite side.
  9. Using a scroll saw, cut along the pattern.  Because of the way my wall was put together (fieldstone and mortar) I found the best way to cut the pieces was to set the scroll saw bed at a 30 degree angle and UNDERCUT the flooring pieces.  This allows for the natural undulations of the wall but still provides support.  Also, cut the tongue off the end of the piece
  10. Use a chisel to knock out the tongue on the adjacent piece.  Slide the piece into place, check it for fit and then nail it into place with AT LEAST 16 guage nails and a pneumatic nailer.
  11. Fill the nail holes with touch up putty.

I would love to say that my cuts were perfect but I made plenty of mistakes.  All in all, though, I'm pretty pleased with the result.  I think the most important thing for me is that, even after all those goofy cuts and tweaking, I came out on the other side of the wall straight and true.  Whether it was skill or luck, I'm not sure...  All I know is that it looks right... and it's almost done!!!!

May 23

Good GAWD!

THAT was a pain in the ass...

Imagine putting together a puzzle, but creating it and cutting the pieces at the same time you are assembling them.  And they all have to fit perfectly up against a stone wall you didn't make.  That's about how it felt to get the hardwood flooring in around the fireplace hearth.

See... I'm stupid... or stubborn... or both.  I didn't want to cut a piece of trim to cover up the edges of the flooring.  I love the look of a hardwood floor going right up against a rock wall so that it looks like they sat the rock wall ON the flooring.  I think that was what was bugging me most about this floor.  I knew I wanted it that way and I REALLY KNEW it was going to be a pain... and... I was right.

But, it's done, for the most part, and tomorrow I turn the corner away from the dining room and begin the final transformation of the kitchen.  Once I get all the way past the wall, the rest of the flooring should go in relatively quickly.  Although I have a LOT of cleanup to do on the kitchen floor to get all the old thinset up.  But I have lots of tools, a dim wit and a tiny brain to get me through that.  Today was too much like work... I had to, like... THINK... & stuff...  That hurt...
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